1830MM X 4MM X 25TON ATHAEDER SLITTING LINE

Manufacturer: Athaeder

YOM: 2022

Material width min / max: 600mm / 1830mm

Strip width min/max: Max number of cuts = 21 / 1830mm

Strip thickness min/max: 0.3mm - 4.0mm

Speed: 300m/min – 150m/min @ thickness >1.5mm – 2-speed geaboxes

Coil OD: 2000mm

Line direction: Right to left

Siemens S7 1512 PLC with Control Tecnique drivers

Automated Coil feed – Coil car positions coil automatically on mandrel

Semi Auto Tool change with three prepared setups

Automatic positioning for separation roll change

Automatic strip feed on re-coiler

Automatic Coil turnstile positioning at re-coiling section

Pay-Off:

Winder fully rebuild 2025

Fully hydraulic drum

Overhead snubber roll with hydraulic motor

Winder: 37kW DC drive

Outer bearing support arm

EMG edge control

Underground coil car with coil bay – Automatic coil feed

Peeler table with hold down roll arm

Driven pinch roll stand – Hydraulic motor

Crop shear

Scrap container on rails after crop shear

transport table

Edge guide with automatic pre-positioning – Fine adjustment by operator

Slitting head:

Horizontal guide rolls before slitting head

Shaft OD: 230mm

Slitting head motor: 134kW DC drive

Scrap winder with 30kW AC drive 440/460V @ 50Hz

4-Arm tool capstan – Three tool setups prepared – semi-auto tool change in 8min

“Scrap stand” :

Transport table at entry and exit

Pinch roll to grab and feed material

Scrap guiding funnel

Looper / Strip feed stand:

Separation roll

Pinch roll set – driven: 24.4kW DC

Used for running double / single loop setup and feeding strip into tension stand – on linear rails

Tension stand:

Separation roll at entry + overhead hold down roll arm

Pneumatic Material brake

Driven Pinch rolls – 58kW

Crop shear

Horizontal guide roll

Material table - tiltable

Re-coiler:

Full hydraulic drum with outer bearing support arm

Hydraulic push-off plate

Overhead separator arm – Automatic separation roll change – One roll prepared on trolley

Motor: 257kW DC drive

Floorlevel L-Shape Coilcar

4 – arm coil turnstile – 25ton per arm - On rails + turntable

Automated coil pick and place

25Ton coil tipping table manufacturer Georg