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MODEL: 403-(25) 19-10
Four Roll Double Pinch Total Hydraulic Operation Infinitely Variable Roll Speed Overload Protection Safety/Emergency Stop Cable Hydraulically Actuated Drop End Top Roll Diameter: 19" Bottom Roll Diameter: 25" *Machine as equipped is guaranteed to form a 1-3/4" thick mild steel plate to 24" diameter x 10' long steel tube with flats not exceeding two times metal thickness or 3-1/2". When equipped with standard 25" top roll this machine has a rated capacity of 2-5/8" mild steel plate plate to 60" diameter x 10' long. The entire machine and gearcases are designed and built by WDM staff. WDM has been continually building rolls for the last twenty three years. WDM has well over 1000 machines in the manufacturing field. HEAVY DUTY DRIVES The high torque drives are designed and manufactured to provide the very high forces required to enable the operator to roll 24" tubes in one pass. These gear cases are of robust design and manufactured locally by Wildcat Ridge Gear. HYDRAULIC SYSTEM The hydraulic system is designed using mainly standard, off the shelf American made components. The large bending roll cyclinders are manufactured by WDM using standard seals and replacement items. Off the shelf components are used whenever possible throughout the entire system. The hydraulic fluid is filtered when leaving and again when returning to the tank. SPECIAL SMALL DIAMETER TOP ROLL The top roll is accurately machined from a chromium molybdenum alloy steel, through hardened to 28-32 RC, with the surface flame hardened to 55-60 RC, .150" to .200" deep. OVERHEAD SUPPORT SYSTEM The overhead support system stiffens the top roll during the pre-bending stages of the forming operation. It can be moved out of the way to complete the less stressful finish bend. Should the support not be required for the operation, it can be rotated 100 degrees out of the way. The support can also be raised 48" to provide clearance for smaller diameter tubes. ENERGY EFFICIENCY WDM uses premium efficiency electric motors and well designed hydraulic systems to conserve energy. In the interest of energy conservation, this machine will be equipped with dual 30 HP systems in lieu of one 60 HP system. Because of the relatively small size of the work piece, we believe only one 30 HP system will be required to provide satisfactory performance. The second unit will be available any time time higher speeds are required. SPECIFICATIONS Rated Capacity: 1-3/4" Mild Steel Plate to 24" Diameter by 10' Long or 2-5/8" Mild Steel Plate to 60" Diameter by 10' Long With Standard 27" Top Roll Approximate Machine Weight: 130,000 Lbs. Approximate Overall Height: 244" Approximate Machine Height: 115" Approximate Machine Width: 122" Pass Line Height: 88" From Foundation Approximate Overall Length: 256" Horsepower: 60 HP (Two 30 HP Systems) STANDARD FEATURES ON WDM MACHINES INCLUDE: *SKF Bearings-Superior World Class Bearings *Linclon Electric Motors-High Efficiency, USA Built *Prince Hydraulic Pump-Manufactured In Souix City, Iowa *Hydraforce or Continental Valves-Manufactured In Illinois or Minnesota *Charlynn Hydraulic Motors: Premium LSHT Hydraulic Motors Manufactured In Eden Prairie, Minnesota *Ausco Brakes-Manufactured In Benton Harbor, Michigan *Position Indicators and Encoders Manufactured By Red Lion Controls In York, Pennsylvania *PLC If Required-Manufactured By Allen Bradley DELIVERY If the order is placed by January 15, 2012, WDM can deliver during the month of May 2012 subject to availability of bars and workload at time of order. TERMS 30% with order, 55% upon completion and successful performance test. balance Net 30 days. WARRANTY Machine is guaranteed to be free of defects for a period of one year. It is guaranteed to perform as rated or WDM will cheerfully upgrade until it does. In the event that satisfactory performance cannot be achieved, the down payment will be refunded and customer and WDM agree to mutually release each party from all obligations. OPTIONAL EQUIPMENT Full Sized Flamed Hardened Top Roll, 27" Diameter: Additional $156,665.00 |
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