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The HYDMECH DC-460P is a semi-automatic dual-column horizontal band saw designed for accurate, repeatable cutting where operator-controlled material positioning is preferred. The machine features a hydraulic cutting cycle with automatic head movement and clamping, while material indexing is performed manually between cuts.
Why the DC-460P Performs
· Rigid dual-column construction for cutting accuracy
· Concrete polymer–filled saw bow and column for vibration damping and stability
· Four-point hydraulic blade tensioning for consistent blade performance
· High-efficiency power transmission through a direct drive system
· Heavy-duty bearing housing isolates gearbox from blade tensioning forces to improve long-term reliability
· Pre-hardened, pre-loaded linear motion guides for smooth saw frame travel
· Variable frequency blade speed control for material-specific cutting
Semi-automatic Operation & Control System
The DC-460P utilizes a semi-automatic hydraulic cutting cycle that controls material clamping, blade feed, and saw head movement. After each cut, the saw head automatically returns to the home position, allowing the operator to manually reposition material for the next cut.
A pressure-balancing hydraulic valve regulates feed force based on material conditions, ensuring consistent cut quality and extended blade life.
Technical Specifications
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Capacity – 90°
Rectangular
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18” H x 18” W
460 mm H x 460 mm W
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Capacity – 90°
Round/Square
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18”
460 mm
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Blade Size
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1 1/2” x 18’ 5”
41 mm x 5500 mm
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Blade Speed
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65-265 SFM VFD
20-80 m/min
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Blade Drive
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7.5 HP VFD
5.5 kW
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Hydraulic Tank Capacity
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80 L
21.13 Gallons
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Coolant Tank Capacity
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15 Gallons
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Hydraulic Motor
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1 HP
0.74 kW
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Coolant Motor
Cleaning Brush Motor
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0.25 HP 0.18 kW
0.16 HP 0.12 kW
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Electrical Protection
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IP54
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Machine Voltage
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480 V, 3 Phase, 60 Hz
208, 240, 575 V with optional transformer
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Table Height
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31.5”
800 mm
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Machine Weight
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4,965 lbs.
2,250kg
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Machine Dimensions
L x W x H
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118” x 91” x 83”
3000 mm x 2300 mm x 2100 mm
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Standard Features
· Semi-automatic dual-column horizontal band saw design
· Rigid dual-column frame
· Concrete polymer–filled saw bow and columns
· Semi-automatic hydraulic cutting cycle: automatic head down/cut and automatic head return
· Direct frequency drive transmission for smooth, maintenance-free blade drive with no belts or pulleys
· Heavy-duty direct blade drive motor with German Nord gearbox and motor for high torque and reliable power transmission
· Variable frequency blade speed control
· Four-point hydraulic blade tensioning system
· Automatic blade guide adjustment with clamping vise
· 7” touchscreen control
· Rotary encoder for feed-down display
· Laser cut-line indicator for fast, accurate blade-to-material alignment
· Hydraulic main split front vise and material support vise
· Variable vise pressure control for secure clamping of thin-walled tubes and profiles
· Hydraulic overhead bundling clamps secure multi-bar or tube bundles for faster throughput and consistent bundle cutting accuracy. Note: reduces saw capacity to 9.75” H x 18” W. Easily removed to utilize full capacity of the saw.
· Roller support across the full length of the indexing table
· Separate hydraulic power pack with large-capacity reservoir
· Mist lubrication system
· Powered wire cleaning brush
· Electrically driven chip auger
· Signal tower LED run/stop light on top of the machine
· Electrical protection to IP54
· Work light
Optional Features
· Automatic lubrication system reduces routine maintenance requirements, ensures consistent lubrication of moving components, and helps extend machine service life.
· Blade deviation monitor/device
· Heating hydraulic unit (chiller unit)
· Saw feeding up/down thru servo ball screw. Servo feed upgrade for cutting motion only; material positioning remains manual.
· 10” HMI and material library
· Hydraulic bundle cutting attachment
· Canted head
· Enclosure
· Remote pedestal control
· Roller Discharge Tables – 5’ and 10’ (1.5 m/3 m)
· Vertical Alignment Rollers for long stock
· Idler and Powered Conveyors
· Coolant Drip Pans, Filler Plates, Forklift Cut-Outs
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