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System Overview
All specifications are assumed to be correct but must be confirmed by the purchasing entity.,This is a fully integrated, commercial-grade bottling and packaging line engineered for wine and glass-bottled beverages. Designed for medium-volume producers, the system delivers complete automation from bottle infeed through final case sealing. Built with premium European components and stainless-steel process routing, it combines rotary filling, capsule application, label wrapping, steam finish, inkjet coding, and end-of-line packaging in a seamless, programmable layout. The entire line is visually verified, installed, and configured for consistent throughput and minimal operator intervention. All specifications are assumed to be correct but must be confirmed by the purchasing entity.,System Specifications (Integrated Capabilities) All specifications are assumed to be correct but must be confirmed by the purchasing entity.,Production Throughput Line Speed: 1,200 bottles per hour (BPH) nominal Container Size Range: 750 mL standard (compatible with 375–1.5L formats via change parts) Bottle Materials: Glass (standard wine bottle formats) Closure Support: Natural cork, synthetic cork, ROPP (if alternate cap head installed) Label Format: Pressure-sensitive front/back/neck or full wrap All specifications are assumed to be correct but must be confirmed by the purchasing entity.,Automation & Controls PLC-Based Line Control: Independent logic zones (filler, labeler, capper, conveyors) Integrated HMI Interfaces: UniOP touchscreen at filler; digital counters on labeler Line Interlocks: Emergency stops, guarding, zone feedback, and bottle presence sensors Speed Synchronization: VFD-regulated conveyors with filler/labeler sync All specifications are assumed to be correct but must be confirmed by the purchasing entity.,Filling & Capping Filling Method: Rotary gravity or light-pressure fill (20-valve) Capping Unit: 9-head turret corking system (installed) Neck Handling: Starwheel transfer with indexed screw infeed All specifications are assumed to be correct but must be confirmed by the purchasing entity.,Capsule Application & Shrink Finish Capsule Placement: Rotary turret with magazine-fed applicator Shrink Finish: Dual electric shrink tunnels, controlled temp zones, inline fans Steam System: 40kW electric boiler (Reimers), plumbed to capsule zone All specifications are assumed to be correct but must be confirmed by the purchasing entity.,Labeling & Marking Label Application: 3-head rotary labeler (front, back, neck or wrap) Label Registration: Optical sensor alignment with electronic tension control Inline Printing: Inkjet date/lot coder, downstream mounted with touch interface All specifications are assumed to be correct but must be confirmed by the purchasing entity.,End-of-Line Packaging Carton Sealing: Automatic case sealer (3M/Interpack), top & bottom tape closure Discharge Conveyor: Integrated to case sealer, guides completed cartons out of line All specifications are assumed to be correct but must be confirmed by the purchasing entity.,Utility Requirements Power: 480V, 3 Phase (filler, labeler, boiler, capsule), 220V/1PH (shrink, seal) Compressed Air: 90 PSI clean dry air (capsule and labeler pneumatics) Steam: Internal electric steam generation, no external boiler required All specifications are assumed to be correct but must be confirmed by the purchasing entity.,Operational Footprint Estimated Length: 40–50 ft (linear layout) Width: 6–8 ft with clearance Required Operators: 1–2 personnel per shift (loading, supervision, packing) All specifications are assumed to be correct but must be confirmed by the purchasing entity.,Additional Features Stainless mobile pump skid for product transfer or CIP loop Stainless change parts, worm screws, and bottle handling tooling included Capsule, label, and cork magazine storage integrated at each station Ventilation hood (Fumex) routed above shrink and inkjet zones All specifications are assumed to be correct but must be confirmed by the purchasing entity. |
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