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MELT SHOP - MAIN EQUIPMENT REFERENCE
Products and steel grades: -Low-carbon: yes -Medium-carbon: yes -High-carbon: yes -Alloyed: yes
Scrap Yard: -Storage area: 35,000 T -Internal railroads: Yes
Bucket Charge: -Charging area: -Buckets: 2 + 2 Spares -BVolume: 800 cu Ft.
-Charged by: 2 x locomotive cranes w/magnet -Transfer: 2 scrap cars with scales
Electric Arc Furnace: Lectromelt -Number of Electric Arc Furnaces (EAF): 2 -Furnace Type: Spout Tap -Tap to Tap Time: 120 minutes -Average Steel Heat Size: 41 metric ton -Sidewall Refractory Panel: Water Cooled -Roof Refractory Panel: Water Cooled -Oxy-Fuel Burners: Yes -Shell Diameter: 4.6 meters -Transformer Capacity: 27 MVA. -Electrode Diameter: 450 mm (18 inch) -Charge Materials: 100 % Ferrous Scrap -Energy Consumption: 521 kWh/metric tap ton -Approximate Furnace Volume to Top of Side Panel: 22.65 cubic meters
Ladle Furnace: Mannesmann Demag -Start-up/last revamp: 1997 -Ladle Transfer: crane, ladle car -Electrodes: 12" -Transformer: Westinghouse -Power: 20 MVA -Input: 13.8 KV -Output: 154V - 350V / 6 taps -Stirrer: Argon / Nitrogen - purous plug
Ladles: -Number: 9 Engineering steel -Ladle heaters and dryers: -3 heaters - 6M BTU (natural gas) -2 dryers - 6M BTU (natural gas)
Degasser
Continuous Caster: 2 Strand Caster, call us for details +1 973-344-6100.
Alloy System: -to buckets: lime -to EAF: Foamy Carbon, Dolostone -to ladles @ EAF: by alloy charge car -to ladle @ LF & VAD: by hopper & wire feed
Storage: -Dolostone: 158T -Lime: 40T -LF Bins: 113T -VAD Bins: 19T -EAF Bins: 205T
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