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SPIRAL WELDED TUBE FACTORY 3000 X 20MM X 35 TON
COIL WEIGHT AND DIMENSIONS Max. Coil Weight- 35 ton Material Coil Width- 2000mm Material Coil Thickness- 7mm to 20mm Material Coil ID Range- 508mm - 800mm Material Max Coil OD- 2000MM SPIRAL WELDING MACHINE CAPACITY Diameter Range: 800mm to 3000 mm Thickness of Material Range: 7mm to 20 mm Pipe Dimension Range: 700 mm x 7 mm minimum - 3000 mm x 20 mm maximum Length Range: 6000mm to 14000 mm Welding Speed: 1.9M/min Max plate speed of the main drive: 2.2 M/min SPIRAL WELD PIPE MACHINE EQUIPPED WITH; Hypertherm plasma Cutoff, 500 A Ultrasonic Seam Testing: 4 Probes Seam Tracking System: Automatic Interior and exterior seam tracker with camera and laser Welding machine in Tandem 1500 CC and CA 2000A Flux and compressed air pistols Tipping of the pipe in Automatic on raised bench SPIRAL WELD PIPE LINE EQUIPMENT CONFIGURATION UNCOILER Double Cone Type Hydraulic Motor for Coil Revolving Side Guides and Top Coil Control Snub Roll Hydraulic Adjustments PINCH ROLL Bottom Roll Drive, 22KW, AC 4 ROLL STRAIGHTENER Hydraulic Adjustment EDGE GUIDE Hydraulic Motor Adjustment CROP SHEAR, Hydraulic Type SPLICE WELDER Fromatic AS1250 CP/DP EDGE GUIDE Hydraulic Motor Sdjustment WELDERS (2) Starmaic 1003 AC/DC Power Source w/ SAF Subarc 5 Welders (4) SAF Starmatic 1300 DC Power Source w/ Sub Arc 5 Welders STRAIGHTENER 7 Roll Straightener Hydraulic Motor adjustment ROTARY SIDE TRIM SHEAR Side Guide Rolls,Hydraulic Motor Adjustment SCRAP CHOPPER Scrap evacuation conveyor POWER DRIVE ROLLS Hydraulic pressure Top Roll Motor Drive- 15.2 KW/ 400V/ 1265 RPM Bottom Roll Motor Drive- 15.2 KW / 400 V / 1265 RPM PRE-BEND STATION Hydraulic Motor Adjustment PIPE FORMING SECTION Pipe forming Stand Sub Arc Welding, ID/OD Adjustable to 3000mm Automatic Weld location Ultrasonic testing - 4 probe heads PLASMA CUT OFF HT2000 Hypertherm RUNOUT MAIN OPERATOR CONTROL PANEL DOWNSTREAM FACTORY EQUIPMENT REPAIR BENCH ICEB Welder GR203J Power Source & TR24 Subarc Welder Roller conveyor END FACING MACHINE 700 to 3000 mm Diameter (2) Rotary Chucks HYDROTESTER 160 bar Water Pump and Reservoir END FLARING MACHINE 2 heads to flare male & female Max thickness, 16 mm INTERNAL SANDBLASTING MACHINE Turbine and motor, 50 Kw Complete with sand recovery system INTERNAL PAINTING LINE Up to 14000 mm length BITUMEN COATING SYSTEM (not in use) 2 boilers EXTERNAL SANDBLASTING MACHINE Up to 3000 mm diameter EXTERNAL PAINTING MACHINE Up to 3000 mm diameter x 14000mm length EDGE MILLING MACHINE, for sheet bending preparation Up to 20mm plate thickness PLATE BENDING ROLL MACHINE Material Capacity- 3000mm Length x 30 mm thick 3 Roll, Double Pinch Initial Type Hydraulic drive, Drop End WELDING MANIPULATOR for welding of longitudinal and transverse diameter of tubes 3500mm max. diameter x 5000 max. length CUTTING MACHINE, programmed for the preparation of tube for fabrication in angles, curves and special traits. MISCELLANEOUS PLANT EQUIPMENT, INCLUDING: Spreader Bars, Fork Lifts, Tank turning Rolls, Maintenance machine tools Control Technique Motor Drives and Siemens S7-300, S7-400 PLCs |
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