MACHINE# 13190

SPECIFICATIONS:

PURPOSE: TO MELT ZINC, CAST IT INTO STRIP, ROLL IT DOWN TO FINISH GAUGE, COIL,

AND CREATE CALOTS.
 
APPLICATION: TO PRODUCE ZINC CALOTS AND COMPONENTS IN ZINC CHLORIDE BATTERIES,

BUT CAN BE USED FOR MANY OTHER ZINC APPLICATIONS INCLUDING CASTING ZINC SLABS

FOR ELECTROPLATING OF 250mm (10") x 300mm (12") x 25mm (1") OR CASTING

ALUMINUM STRIP/SLUGS.

THE LINE CONSIST OF:

  MELTING FURNACE:
  MANUFACTURER:      SRC ALUMINUM LTD. TURKEY
  TYPE:              STATIONARY REVERBERATORY FURNACE (NATURAL GAS), NEW 2015

  CAPACITY:          17 TONS for Aluminum, 45 TONS for zinc
  QUANTITY:          1 Recuperative supply hot air N/G Burners
  BURNERS CAPACITY:  2 x 1.500 kW/h = 3.000 kW/h, 2.580.000 kCal./h
  POWER SUPPLY:      380 VOLTS, 3 PH., 50 HZ
  * FOR PRODUCTION CAPACITY TABLES GO TO END OF THIS QUOTE.
  MELT RATE:         3.800 KG/HR. (8,380 Lb./Hr.)

CASTING MACHINE:
  MANUFACTURER:                      HAZELETT CORP. (U.S.A.)
  TYPE:                              TWIN BELT CONTINUOUS
  THICKNESS RANGE:                   9.5mm - 50mm (0.375" - 2")
  MAXIMUM WIDTH:                     305mm (12")
  WIDTH AT START-UP:                 285mm (11.2") MAX.
  WIDTH FOR MAJORITY OF PRODUCTION:  285mm (11.2")
  BELT WIDTH:                        508mm (20")
  CASTING SPEED RANGE:               2.69/13.46m/Min. (8.8/44 FPM)
  CASTING SPEED FOR MAJORITY OF PRODUCTION: 6.78m/Min. (22 FPM)
  CASTER DRIVE MOTOR POWER:          1.36/7.46 kW
  MIN./MAX. RPM:                     400/2200 RPM
  OVERALL GEAR RATIO:                313.05:1
  MAXIMUM PRODUCTION:                10,900 KG/HR. (24,000 LB./HR.)
  CASTER COOLING WATER FLOW
   RATED AT MANIFOLD:                5680 L/Min. @ 2.46 BARS
  COOLING REQUIREMENTS:              453,000 K CAL/HR.
  APPROX. POWER EACH MAIN PUMP:      55 kW @ 1440 RPM
  TYPICAL SIZE PRODUCED:             12.7mm (1/2") THICK x 305mm (12") WIDE
 
 HOT ROLLING MILL 1:
  MANUFACTURER:                      WELLMAN ENGINEERING (U.K.) LTD.
  TYPE:                              2-HI HOT MILL
  ROLLS:                             WATER COOLED W/RECIRCULATION SYSTEM
  SCREWDOWNS:                        MOTORIZED
  TYPICAL ZINC REDUCTION:            12.7mm - 6mm (1/2" - 0.236")
  ROLL DIAMETER:                     435mm (17") MAXIMUM
  ROLL FACE LENGTH:                  425mm (16 3/4")
  MILL SPEED:                        27.5 M/Min. (90 FPM)
  ROLL LOADING CAPACITY:             300 TONS MAXIMUM
  SCREWDOWN, 2 MOTORS EACH:          6.7/8.5 KW @ 1410/2850 RPM
  MAXIMUM ROLL GAP:                  34mm (435 ROLLS) (1.34")
  SCREWDOWN ADJUSTMENT SPEED:        4.8mm/Min. (0.19 IPM) MINIMUM
                                     9.69mm/Min. (0.38 IPM) MAXIMUM
  ROLLING TEMPERATURE INCOMING:      200-250 DEG. C (391-482 DEG. F)

  MATERIAL SECTION:                  285mm (11.2") x 12.7mm (1/2") THICK
                                     TYPICAL ZINC
  MATERIAL REDUCTION:                12.7mm (1/2") x 6mm (0.236") THICK
                                     TYPICAL
  OTHER RELEVANT DATA:
   D.C. DRIVE MOTOR:                 0/100/200 KW
                                     0/800/1600 RPM
  DRIVE GEARBOX RATIO:               79.6:1 REDUCTION
 
 HOT ROLLING MILL 1 RECOILER:
  CAPACITY:                          1500 KG (3300 LBS.)
  DRIVE:                             35 kW DC VARIABLE SPEED
  SPEED RANGE:                       0-55m/Min. (0-180 FPM)
  COIL CAR
  COIL PUSHOFF:                      HYDRAULIC

HOT/COLD ROLLING MILL 2:
  MANUFACTURER:                      WELLMAN ENGINEERING (U.K.) LTD.
  TYPE:                              2-HI HOT/COLD MILL
  SCREWDOWNS:                        MOTORIZED
  MATERIAL:                          99.99% COMMERCIALLY PURE CAST ZINC
  ROLL DIAMETER:                     435mm (17")
  ROLL FACE LENGTH:                  425mm (16 3/4")
  SCREWDOWN MOTORS (2):              6.7/8.5 KW @ 1410/2850 RPM
  MAXIMUM ROLL GAP:                  34mm (435 ROLLS) (1.34")
  SCREWDOWN ADJUSTMENT SPEED:        4.8mm/Min. (0.189 IPM) MINIMUM
                                     9.69mm/Min. (0.3815 IPM) MAXIMUM
 HOT ROLLING INFO:                   
  MATERIAL TEMPERATURE INCOMING:     200-250 DEG. C (391-482 DEG. F)
  MATERIAL SECTION:                  285mm (11.2") x 6mm (0.24") TYPICAL
  MATERIAL REDUCTION:                6mm (0.24") x 3mm (0.12")

 COLD ROLLING INFO:
  MATERIAL TEMPERATURE INCOMING:     20 DEG. C (68 DEG. F)
  MATERIAL SECTION:                  285mm (11.2") x 3mm (0.12") TYPICAL
  MATERIAL REDUCTION:                3mm (0.12") x 0.45mm (0.018")
                                     (IN 4 PASSES)
  OTHER RELEVANT DATA:
   D.C. DRIVE MOTOR:                 0/500/500 KW
                                     0/850/1600 RPM
  DRIVE GEARBOX RATIO:               8.3:1 REDUCTION
  TYPICAL STRIP WIDTH:               285mm (11.2")
  TYPICAL ZINC REDUCTION (HOT):      6mm - 3mm (.240"- .120")
  TYPICAL ZINC REDUCTION (COLD):     3mm - 0.45mm (.120"- .017") IN 4 PASSES
  ROLLS:                             WATER COOLED

 PAYOFF REEL:
  MANDREL DIAMETER EXPANDED:         610mm (24")
  MANDREL DIAMETER COLLAPSED:        535mm (21")
  CARRYING CAPACITY:                 1500 KG (3300 LBS.) MAXIMUM
  COIL OUTSIDE DIAMETER:             1250mm (49") MAXIMUM
  COLD ROLLING LINE SPEED:           190 M/Min. (624 FPM)
  PAYOFF (RPM):                      49 RPM (MIN.) 1250mm (49")
                                     99 RPM (MAX.) 610mm (24")
  OTHER RELEVANT DATA:
   D.C. DRIVE MOTOR:                 0/20/20 KW
                                     0/640/1600 RPM
  GEARBOX RATIO:                     14.5:1 REDUCTION
                                     14.5 REDUCTION

 MILL EQUIPPED WITH TWO RECOILERS w/BELT WRAPPERS:
  TYPE:                              EXPANDING MANDREL
  MANDREL SIZE EXPANDED:             610mm (24")
  MANDREL SIZE COLLAPSED:            585mm (23")
  CARRYING CAPACITY MAXIMUM:         1500 KG (3307 LBS.)
  COIL OUTSIDE DIAMETER:             1250mm (49")

 HOT ROLLING:
  LINE SPEED:                        55 M/Min. (180 FPM)
  MANDREL SPEED:                     14-28 RPM
  COIL DIAMETER:                     1250mm (49") - 610mm (24")

 COLD ROLLING:
  LINE SPEED:                        250 M/Min. (820 FPM)
  MANDREL SPEED:                     64-130 RPM
  COIL DIAMETER:                     1250mm (49") - 610mm (24")

  OTHER RELEVANT DATA:
   D.C. DRIVE MOTOR:                 0/35/35 KW
                                     0/640/1600 RPM
   DRIVE GEARBOX RATIO:              52:1 HOT ROLLING
                                     11.48:1 COLD ROLLING
  COIL PUSHOFF:                      HYDRAULIC
  BELT WRAPPER
  COIL CAR
 
 FUME EXHAUST SYSTEM
 
 COIL EXTRACTION SYSTEM:
  TYPE:                              WALKING BEAM
  CAPACITY:                          21 COILS
  WEIGHT PER COIL:                   1500 KG (3300 LBS.)
  COIL O.D.:                         1250mm (49")
  COIL WIDTH:                        300mm (11.8")
 
 JIB CRANE 1:
  CAPACITY:                          2 TON
  HOIST SWIVEL:                      3000mm (118")
  MAXIMUM LIFT ABOVE FLOOR:          2900mm (114")
 
 JIB CRANE 2:
  MANUFACTURER:                      PELLOBY
  CAPACITY:                          3.2 TON
  HOIST SWIVEL:                      6400mm (251")
  MAXIMUM LIFT ABOVE FLOOR:          3200mm (126")
  ELECTRICS:                         380 VOLT
 
 HYDRAULIC UNIT:                     82 - 110 BAR PRESSURE
 
 CALOT BLANKING PRESS 1:
  MANUFACTURER:                      RHODES (U.K.) LTD.
  TYPE:                              DOUBLE SIDED, SINGLE HELICAL
  CAPACITY:                          151 TON
  STROKE:                            31.75mm (1 1/4")
  OPENING:                           BED PLATE TO RAM STROKE
                                     298mm (11 3/4")
  RAM ADJUSTMENT:                    76mm (3")
  BED AREA:                          736mm (29") x 610mm (24")
  WIDTH BETWEEN SLIDES:              889mm (35")
  STROKES PER MINUTE:                0-100

CALOT BLANKING PRESS 2:
  MANUFACTURER:                      RHODES (U.K.) LTD.
  TYPE:                              DOUBLE SIDED, SINGLE HELICAL
  CAPACITY:                          200 TON
  STROKE:                            31.75mm (1 1/4")
  OPENING:                           BED PLATE TO RAM STROKE
                                     298mm (11 3/4")
  RAM ADJUSTMENT:                    76mm (3")
  BED AREA:                          736mm (29") x 610mm (24")
  WIDTH BETWEEN SLIDES:              889mm (35")
  STROKES PER MINUTE:                0-100

 CALOT CLEANING, DRYING AND LUBRICATION UNITS

 FILTER BAG HOUSE

 COIL UPENDER:
  COIL WEIGHT:                       1500 KG. 

NEWALL CHURCHILL MODEL C ROLL GRINDING MACHINE 

IN ORDER TO MAINTAIN THE PROFILE ON THE ROLLS.
COMPRISED OF THE FOLLOWING EQUIPMENT ITEMS:

WHEEL LIFTING ATTACHMENT
HYDRAULICS OIL FEED SYSTEM
CENTER GRINDER
ELECTRICAL CONTROL PANEL AND ASSEMBLY
2 HEADSTOCKS
TAILSTOCK
ROLL BALANCE SUPPORTS x 2
GRINDING WHEEL AND ASSEMBLY
1.5 TON ELECTRICAL HOIST FOR THE ABOVE GRINDER
MINUS AND PLUS CROWN GRINDING FEATURED 

NEWALL CHURCHILL ROLL GRINDER: 
YEAR OF MANUFACTURE:               1982
MODEL / SERIAL NO.:                82 C / 20" x 72" 001
1.5 TON ELECTRICAL HOIST 
ELECTRICAL CONTROL PANELS AND ASSEMBLY

CUT-TO-LENGTH LINE:

RE-ROLLED ZINC/ALUMINUM STRIP IS UNCOILED AND CROPPED INTO PRE-DETERMINED

LENGTHS, THE FOLLOWING EQUIPMENT IS USED FOR THIS PURPOSE:

 FEED COIL MANDREL
 STRIP EDGE SLITTER
 INLET GUIDE ROLLER 
 NIP ROLLER DRIVE ASSEMBLY
 HUMP TABLE
 SHEAR ASSEMBLY / EXIT FEED ROLLER TABLE
 ELECTRICAL CONTROL CABINET

NARROW CUT-TO-LENGTH LINE:
  STRIP WIDTH:                       268mm (10.56") MAXIMUM
  STRIP THICKNESS:                   13mm (0.51mm)
  PASS SPEED:                        26m/Min. (85 FPM)

LOTS OF SPARE PARTS OF EQUIPMENT, INCLUDING THREE SETS OF ROLLS WITH CHOCKS,

BEARINGS, SLUG BLANKING TOOLS, HYDRAULIC/PNEUMATIC VALVES AND COMPONENTS,

GEARS, GASKETS, SEALS, CORES, AND OTHERS RELEVANT EQUIPMENT, ETC.

Hazelett Casting & Hot/Cold Rolling Line Actual Production Capacity:

Daily; 1 shift (8 hours)
Width:.......... 305mm
Thickness:....... 19mm
Speed:.......... 4.3mt/min.

For Aluminum strip casting: Al gravity: 2.7gr/cm3
Weight/min = 30.5cm x 1.9 cm x 430cm/min x 2.7gr/cm3 = 67.2 kg/min.
W one hour = 60min x 67.2 kg/min = 4.032kg/h.
W one day = 8h x 4.032 kg/h = 32.2 tons. (One shift, 8 hours/day)
W annual = 300 days x 32.2 tonnes/day = 9677 tons. (One shift, 8 hours/day)
W annual = 2 shifts x 9677 tons = 19.354 tons/year (For two shifts)

For Zinc  strip casting: Zn gravity: 7.14 gr/cm3
W daily = 85 tons/day (One shift, 8 hours/day)
W yearly = 25.500 tons/year (One shift, 8 hours/day, 300 days/year)
W yearly = 51.000 tons/year (For two shifts)

     **PRICE QUOTED AS IS WHERE IS SUBJECT TO PRIOR SALE**

**ALL SPECIFICATIONS ARE SUBJECT TO VERIFICATION BY PURCHASER**