Big Sky 2-Up Automated Palletizer System – Dual-Zone High-Speed Carton Handling with Integrated Gantry

Equipment Overview

All specifications are assumed to be correct but must be confirmed by the purchasing entity.,This 2022 Big Sky 9002036 2-Up Palletizer is a turnkey robotic carton handling and palletizing system built for precision, speed, and redundancy. Designed with dual pallet zones, barcode tracking, gripper-based placement, and full HMI access, it supports efficient integration into cleanroom or GMP-compliant packaging environments. The system’s gantry design, integrated conveyors, and barcode logic deliver consistent load tracking and reject control, ideal for serialized packing lines or regulated industries.

All specifications are assumed to be correct but must be confirmed by the purchasing entity.,Key Features and Specifications

All specifications are assumed to be correct but must be confirmed by the purchasing entity.,Function: Automated carton handling, barcode tracking, palletizing, and print/apply labeling

All specifications are assumed to be correct but must be confirmed by the purchasing entity.,Gantry Robot: Multi-axis linear gantry with programmable gripper (X/Y/Z motion), encoder-controlled for precise carton placement

All specifications are assumed to be correct but must be confirmed by the purchasing entity.,Gripper Assembly: Pneumatically actuated with photoeye sensors for presence detection and position feedback

All specifications are assumed to be correct but must be confirmed by the purchasing entity.,Pallet Zones: Independent left/right pallet zones with barcode verification and load control logic

All specifications are assumed to be correct but must be confirmed by the purchasing entity.,Barcode Integration: Infeed carton barcode and pallet code logic supported; reject-on-fail configuration

All specifications are assumed to be correct but must be confirmed by the purchasing entity.,Labeling System: Integrated thermal transfer print-and-apply labeler mounted on swing-arm, tamp-style applicator

All specifications are assumed to be correct but must be confirmed by the purchasing entity.,Conveyors: Stainless and powder-coated inline roller conveyors with reject diverter, entry sensors, and zone logic

All specifications are assumed to be correct but must be confirmed by the purchasing entity.,HMI: Siemens Simatic Touch Panel with cycle controls, diagnostics, user-level login, and emergency reset

All specifications are assumed to be correct but must be confirmed by the purchasing entity.,Controls: Siemens PLC-based logic; panel-mounted electrical interface with lockable disconnect

All specifications are assumed to be correct but must be confirmed by the purchasing entity.,Power Requirements: -Voltage: 480 VAC -Phase: 3 -Frequency: 60 Hz -FLA: 25.34 Amps

All specifications are assumed to be correct but must be confirmed by the purchasing entity.,Pneumatics: -Pressure: 80 PSI -Consumption: 5 SCFM

All specifications are assumed to be correct but must be confirmed by the purchasing entity.,Construction: Cleanroom-grade enclosure with Lexan safety doors and aluminum/stainless contact surfaces

All specifications are assumed to be correct but must be confirmed by the purchasing entity.,Condition: Excellent – never installed, fully staged on skids, all wiring routed and clean

All specifications are assumed to be correct but must be confirmed by the purchasing entity.,Documentation: Full operator manual, schematics, and labeling control logic included

All specifications are assumed to be correct but must be confirmed by the purchasing entity.,Footprint: Approx. 8.9m x 9.0m

All specifications are assumed to be correct but must be confirmed by the purchasing entity.,Additional Features: -Dual light curtain zones -E-stop and reset controls -Full-service side access -Reject zone and manual unload gate

All specifications are assumed to be correct but must be confirmed by the purchasing entity.