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METECNO Roll Forming Sandwich Line for the manufacturing of insulated metal panels for sectional doors Year of commissioning: 2006 (reconditioned, from Italy)
Material at Entry: Maximum Material Width: ......500/610mm
Material Thickness Range:........0.37/0.70mm Capacity: 1,500,000 m panel/year
PROFILE SECTION
M1-1.01 UPPER FORMINGN SECTION, consisting of:
(2) Automatic Uncoilers, Coil Weight Capacity:.....10,000 kg Coil Car, Automatic Coil Changing System; Crop Shear M1-1.02 Embossing Roll for exterior panel surface finishing (wood finish)
M1-1.03 Embossing Roll for exterior panel surface finishing (stucco finish) M1-1.04 FASPAR Notching Press, with holding table and passage
M1-1.05 12 Stand Metecno Roll Former
M1-1.06 LOWER FORMING SECTION consisting of:
(2) Automatic Uncoilers Coil Weight Capacity........10,000 kg Coil Car, Automatic Coil Changing System; Crop Shear M1-1.07 BREMET Embossing Roll for exterior panel surface finishing (stucco finish)
M1-1.08 12 Stand Metecno Roll Former
M1-1.09 Idler roller conveyors for sheet metal movement
M1-1.10 Centralized control station of the profiling section
INJECTIOM AND MIXING SECTION
M1-2.01 System for introducing metal reinforcements inside the panel (two feeders on the right and left of the panel)
M1-2.02 Oven for preheating the two plate lines to 40 C to facilitate the fixing of the injected insulation. Approximate dimensions: 150x60x50 cm
M1-2.03 Insulation dosing and application system consisting of: 1 heated tank for polyol storage, 1 heated tank for isocyanate storage, 2 tanks for catalyst and minor additive storage, pentane regulation system, continuous mixer, high pressure pump and two dosing nozzles. M1-2.04 Double chain press train with hot air recirculation within a closed enclosure to protect the installation thermally and acoustically. Table connected to saw, with idle roller conveyor of 1500x700 mm
M1-2.05 Hot air generator with natural gas burner located outside the press house.
M1-2.06 Centralized control station for the injection and mixing section
CUTOFF SECTION
M1-3.01 Automatic Flying Circular Saw with longitudinal movement for continuous cutting of panels inside sound proof cabinet with chip suction system.
M1-3.02 Motorized roller runout path for cut panels up to depalletizer, 13000mm x 800 mm
M1-3.03 Centralized control station for panel cutting section
UNLOADING / STACKING / PACKING SECTION
M1-4.01 Automatic panel palletizing gantry with pneumatic panel handling clamp with claws.
M1-4.02 Automatic package preparation table, with plate conveyor metal, in three sections of 12000mm x 750 mm
M1-4.03 Motorized output path for panel packs on plates to the packaging machine
M1-4.04 Rotary shrink wrapping machine for packaging of panel packages
M1-4.05 Motorized exit path on metal plates, for Dispatch of 26000mm x 750 mm packed panel packages with final metal stop
M1-4.06 Centralized control post of the section of Overhead Crane for unloading/stacking/packing
Complete installation including connections and commissioning Panel Manufacturing Tooling Set
Tooling set for panel manufacturing
M1-5.01 Rollers
M1-5.02 Central Sagomes
M1-5.03 Lateral Sagomes
PRODUCTS
Monowall Door Line
Thickness: 40 - 80mm
Finishes 1
Securewall Door Line
Thickness: 40mm
Finishes: 1
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