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72" x 5/8" PRO-ECO / NELSON STEEL HEAVY GAUGE PICKLING LINE W/ TURRET RECOILER
Brand
Category
Type
Model
Not specified
Stock #
116805
Year
Not specified
Condition
Used
Location
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72” x 5/8” PRO-ECO / NELSON STEEL HEAVY GAUGE PICKLING LINE W/ TURRET RECOILER
MANUFACTURER - PRO-ECO / NELSON STEEL TECHNOLOGY
MANUFACTURED - 1996 W/ NUMEROUS UPGRADES, REINSTALLED AT CURRENT LOCATION IN 2004
GENERAL SPECIFICATIONS:
COIL WEIGHT ENTRY/EXIT- 63,000# (34.5 TON)
TOTAL LENGTH OF LINE – 475 TOTAL FEET
PICKLE SECTION OVERALL LENGTH – 240 FEET
RINSE SECTION OVERALL LENGTH – 40 FEET
NUMBER OF PICKLING TANKS - 5
PICKLING TANK HOODS - GRANITE TOP UNDER FIBERGLASS COVERS
LINE SPEED – UP TO 600 FPM (182.88 MPM)
THREADING SPEED – UP TO 100 FPM (30 MPM)
LINE DIRECTION – LEFT TO RIGHT
STRIP WIDTH RANGE – 24” – 72” (609MM – 1828MM)
THICKNES RANGE – 0.054” - .625” (1.3MM – 15.875MM)
INSIDE DIAMETER ENTRY – 24” – 30.5” (609MM – 774MM)
OUTSIDE DIAMETER ENTRY / EXIT - 76" (1930 MM)
INSIDE DIAMETER EXIT – 20” - 24" (500 MM - 609 MM)
THICKNESS RANGE –
.500" X 60" W - (12.7 @ 1219 MM) @ 50,000 PSI YIELD & SHEAR STRENGTH
.375" X 72" W - (9.5MM @ 1828 MM) @ 70,000 PSI YIELD & SHEAR STRENGTH
.525” X 48” W – (13.33MM @ 1250MM) @ 50,000 PSI YIELD & 60,000 PSI SHEAR STRENGTH
.550” X 48” W- (13.97MM @ 1250MM) @ 50,000 PSI YIELD & 65,000 PSI SHEAR STRENGTH
.575” X 48” W – (14.60MM X 1250MM) @ 50,000 PSI YIELD & 65,000 PSI SHEAR STRENGTH
.611” X 48 W – (15.51MM X 1250MM) @ 50,000 PSI YIELD & 65,000 PSI SHEAR STRENGTH
.636” X 48” W – (16.15MM X 1250MM) @ 36,000 PSI YIELD & 50,000 PSI SHEAR STRENGTH
.054" X 24” W MIN RANGE – (1.37MM X 650MM) @ 30,000 PSI YIELD & SHEAR STRENGTH
LINE CONFIGURATION:
4 ARM COIL ENTRY TURNSTILE W/ TRAVERSING FLOOR MOUNTED SCISSOR TYPE COIL CAR
MANDREL UNCOILER W/ ABB 125 HP AC DRIVE MOTOR (SUPPLIED BY BUTECH 2019)
INCLUDES MANDREL COIL SUPPORT
ABOVE COIL HOLDDOWN ROLL (SUPPLIED BY BUTECH 2019)
6” DIAMETER ANTI-COIL BREAK ROLL W/ 4” DIAMETER BACKED UP ROLL (SUPPLIED BY BUTECH 2019)
.075” - .170” CAPACITY @ 24” – 60” STRIP WIDTH
ENTRY PEELER (SUPPLIED BY BUTECH 2019)
12” DIAMETER PRO-ECO ENTRY PINCH ROLLS
10” DIAMETER PRO-ECO 5-ROLL FLATTENER W/ 300 HP MOTOR (DRIVES ENTRY ROLLS & FLATTENER)
BEHLEN STICHER (NOT CURRENTLY IN USE)
.050” - .170” CAPACITY @ 60 KSI MAX YIELD
TWO ENTRY CROP SHEARS – MECHANICAL & HYDRAULIC (BOTH REBUILT IN 2019)
MECHANICAL CROP SHEAR IS CAPABLE .350” THICKNESS AT MAX WIDTH AND UP TO .500” AT REDUCED WIDTH
HYDRAULIC CROP SHEAR IS CAPABLE OF .750” THICKNESS CAPACITY
PRE-WASH SECTION
(5) RUBBER LINED PICKLE TANKS W/ DRIVEN SQUEEGEE ROLL
EACH TANK HAS RECIRCULATION TANK/PUMP/HEAT EXCHANGER
THE FIRST PICKLE SECTION HAS TWO HEAT EXCHANGERS
THE HEAT EXCHANGERS ARE TANTALUM OR CERAMIC
NEW STEAM VALVES INSTALLED IN 2021
MAG-DRIVE PUMPS
TWO (2) BULK SPENT PICKLE TANKS W/ 38,000 GALLON TOTAL CAPACITY EACH
(5) STAGE RUBBER LINED FLOODED RINSE SECTION
(8) 15 HP MOTORS DRIVING SQUEEE ROLLS IN RINSE
SONIC AIR KNIVES SYSTEM ADDED IN 2020
SIEVE TRAY SCRUBBER DESIGN
(2) CLEAVER BROOKS HORIZONTAL FIRE BOILERS RATED FOR 9.414 MBU/HR OR 281 BHp.
LINE STEAM PRESSURE IS 50 PSI.
(2) FRESH ACID TANKS ARE STORED IN SEPARATE BUILDING
TRAVERSING DRY LUBE COATER IS AVAILABLE FOR CERTAIN PRODUCTS
MARLO OSMOSIS SYSTEM AMETEK COGNEX VISION CONTROL SYSTEM
GLOBAL GAUGE X-RAY THICKNESS GAUGE
MECHANICAL EXIT SHEAR ABLE TO CUT UP TO .500” GAUGE MATERIAL
4 ROLL TENSION STAND W/ FOUR (4) 125 HP DRIVE MOTORS (NEW IN 2018)
ROLLS ARE POLY WOVEN
11 ROLL PULL-THRU TRAVERSING BRADBURY HYDRAULIC LEVELER (NEW 2012)
CAPACITY 0.075 – 0.250” THICKNESS @ 65,000 KSI MATERIAL
4” DIAMETER LEVELER ROLLS
GFG ELEXTROSTATIC OILER W/ TWO TANKS WITH DIFFERENT OIL
FIFE EDGE GUIDE (REPLACED IN 2018)
36” DIAMETER DEFLECTOR ROLL
60,000# PER ARM TURRET MANDREL RECOILER W/ 600 HP MOTOR
MANDRELS REPLACED BY SMS IN 2016/2017
4 ARM COIL EXIT TURNSTILE W/ TRAVERSING FLOOR MOUNTED SCISSOR TYPE COIL CAR
ELECTRICAL CONTROL ROOM – DC DRIVES BY SAF IN 2004 & PLC IS ALLEN BRADLEY CONTROLOGIX
ASSORTMENT OF PICKLING FLUID TANKS THROUGHOUT |
Watch https://www.youtube.com/watch?v=Hu-chy1AFXA
