63" x 0.236" x 50,000# Sonoda Cut-to-Length Line

-Twin Level Type / Twin Loop Type / Side Trimmer

-Modernization of Up Cut Shear : Year 2021

-Manufacturing Year of Electric Equipment: 2009

-Material:

  High Tensile Steel, Special Steel, Hot Coil, Pickling Steel

  Material Tensile Strength: 100kg/mm2 (982N/mm2) Possible

  Material Coil Width: 500 - 1610mm

  Material Coil Thickness: 1.2 - 6mm

  Material Coil Weight: 25 Ton 

  Material Coil Outer Diameter: 800 - 2200mm

  Material Coil Inner Diameter: 508 - 762mm

-Product:

-Length: 500 - 6100mm/ 400 - 3100mm

-The Number of Cuts: 45 Pieces/Min (1000mmL)

-Line Speed: No.1 Leveler and No.2 Leveler 80m/Min. Max.

-Feeder Speed: 100m/Min, Max.

-Conveyor Table Speed: 80m/Min, Max.

-4-Hi Rough/Finish Leveler

-The Number of Pilers: 2

-Product Capacity: 4,000 Ton/Month

-Line Length: 61m

-Accuracy of Cuts: plus minus 0.3mm(1800mmL),plus minus 0.5mm(6100mmL)

-Piling Capacity: 8 Ton Max. 

Consisting of the following:

-Coil Stocker:  25 Ton 

-Coil Car:  

  4-wheel, Up-Down, Hydraulic Cylinder

  Load Capacity: Max. 25 Ton 

-Uncoiler: Drum Support attached 

  Capacity: 25 Ton 

  Motor: DC 18.5kw

-Opener, Coil Pusher:  

  Type: Swing Arm Type

  Opener: Table Up-Down and Forward-Back

  Coil Pusher: Up-Down Swing, Hydraulic Cylinder

-No.1 Loop Table:  

  Type: Swing Up-Down, Hydraulic Cylinder

  Table: 1600mm x 3500mmL

  Side Guide: 500 - 1610mm

-Side Trimming Equipment:  

  NC control, 500 - 1610mm

  Knife: 400mm x 30mm(t)

  Motor: DC 30kw (Variable Type Motor)

  Speed: 60m/min

  Side Guide: 150mm x140mmL x 4 Pieces

-Moving Stand A/B:

  Servo Motor 2.2 kw x 2 Pieces

-Scrap Winder x 2 Pieces:

  1-Head Winding Type

  Motor 5.5kw x 2 pieces

  Capacity: 300kg

-No.2 Loop Table: No.2 Side Guide Attached

  Type: Swing Up-Down, Hydraulic Cylinder

  Table: 1600mm x 3500mmL

  Side Guide: 500~1610mm

-Feeder:

  NC Control, Feeder Roll

  Feeder Roll: 310mm x 1700mmL

  Motor: DC45kw , 1150rpm

  Speed: Max. 100m/min

  Air Cylinder

  Measure Roll: 127mm x 250

-Up Cut Shear:

  Manufacturing Year: 2021

  Direct Drive Type

  Knife(upper): 30tmm x 120 x 1700

  Knife(lower): 30tmm x 100 x 120 x 1700

  Motor: DC 132kw, 1150 RPM

  SMP: 20 - 100rpm

-No. 1 Conveyor:

  Motor: 5.5kw, Speed: 20 - 80mm/min

-No. 1 Finish Leveler:

  Type: Top Roll Up-Down and Inclining Type

  Inlet Pinch Roll: 202mm x 2000mm(L) x 2 Pieces

  Work Roll: 90mm x 1800mm(L) x 15 Pieces (Top: 7, Bottom:8)

  Back up Roll Adjustment: Horizontal Type Adjustment(3- row)

  Top Roll Up-Down: 1.5 kw Motor x 2 Pieces

  Motor: DC 75kw  

  Speed: 80m/min (Variable)

-No 2. Finish Leveler:

  Type:  Top Roll Up-Down and Inkling Type

  Work Roll: 65mm x 1800mm(L) x 19 pieces (top: 9, bottom:10)

  Back up Roll Adjustment: Horizontal Type Adjustment(3- Row)

  Top Roll Up-Down: 1.5 kw Motor

  Motor: DC 45kw

  Speed: 80m/min(Variable)

-No.2 Conveyor:

  Motor: 5.5kw, Speed: 20 - 80mm/Min

-No.3 Conveyor:

  Motor: 2.2kw Speed: 20 - 80mm/min

-No 1. Piler:

  Product Width: 450 - 1610mm

  Product Length: 400 - 3100mm

  Product Height: 600mm

  Max. Weight: 8ton

-No.4 Conveyer:

  Motor: 3.7kw Speed: 20 - 80mm/min

-No 2. Piler:

  Product Width: 450 - 1610mm

  Product Length: 400 - 6100mm

  Product Height: 900mm

  Max. Weight: 8ton

-Main Motor:  

  Rough Leveler: DC 110kw

  Side Trimmer: DC 30KW

  Feed Roll: DC  45kw

  Up Cut Shear: DC 132kw

  No.1 Finish leveler:  DC 75KW

  No.2 Finish leveler:  DC 45KW

-Motor Total:

  DC 455.5 KW

  AC 90.8 KW

-Electric Supply:

  440V/220V/100V

-Hydraulic Unit:  

  Pump: 11kw, Pump Pressure: 60-70kg/cm2, Capacity: 45L/min

-Air Compressor:

37KW, Pressure: 5 - 7kg/cm2