Home Browse By Category Browse By Manufacturer View All Equipment Sell Your Equipment Wanteds View Auctions List Auction Manage Your Business Schedule A Demo Pricing News Register Login

72" x 0.015" x 40,000lb KAMPF ALUMINUM SLITTING LINE

Brand
Model
Not specified
Stock #
113214
Year
2001
Condition
Used
Location
Not specified
72" x 0.015" x 40,000lb Kampf Aluminum Slitting Line




Material Processed: 
Alum. Alloys; 1145, 1100, 3003, 7072 and 8111
 
Temper:  
0 Thru H19 
 
Entry Strip Width Range untrimmed:
25" - 72" (635 - 1830 mm) (See Note at Slitter)
 
Strip Thickness Range:  
0.002" - 0.015" (0.051 - 0.381 mm)
 
Line Speed:  
2600 Ft/min. Maximum (800 M/min.) 
Depending on material type, thickness, Spool, Core and slitting width.
 
Slitting Width Range:
0.6" - 46" (15.8 mm - 1169 mm)
Maximum 40 Cuts Plus Edge Trim 
 
Exit Reels Diameter 
O.D. Max.: 72" (1829 mm) 
O.D. Min.: 18" (457 mm) 
(Depending On Material Type, Thickness, Spool, Core and Slitting Width)
 
 
Spool/Core I.D.:
6", 10", 12", 16", 20" Dia. (152, 254, 304, 406, 508 mm) 
Fiber Cores (Cardboard)
 
Slitting System: 
Scissors Cut / Optional square knife. 
 
Edge Trim Min./Max.:                
0.5" - 2.0" Per Side (12.7 - 50.8 mm Per Side) 
 
Slit Width Tolerance:               
+/- 0.004" (0.1 mm)
 
Jogging Speed Approx.:              
10 M/Min. (Adjustable)
 
Acceleration/Deceleration:          
Vo - V Max. in approx. 80 S
 
Instantaneous Stop:                 
V Max - Vo in approx. 40 S 
 
Emergency Stop:                     
V Max - Vo in approx. 10 S 
 
Winding Tension/Unwind:             
Max. 12.650 N 
 
Winding Tension/Rewind 1:           
318 - 6328 N/25% Taper Tension at Outer Diameter 
 
Winding Tension/Rewind 2:           
318 - 8438 N/25% Taper Tension at Outer Diameter 
 
 
Consisting of the Following:
 
Unwind Coil Car: 
The car advances the coil thru the scrap prep station and to the main unwind 
in either manual or automatic mode.
V saddle is a turntable and rotates up to 180 deg. the coil as needed 
    
Scrap rewinder: 
Coil prep rewind stand               
Pneumatic radial clamping with air wrench
Pusher plate to eject coil onto Prep Butt Table
 
Prep Butt Table: 
Table transports scrap butts away from the line for removal
Hydraulic cylinder rais and lowers the table
Hydraulic motor driven rollers to move the scrap butts
 
Coil Magazine #1: 
Prep station unwind station holds the coil and allows it to unwind onto the 
scrap rewinder
Spool sizes, 66 to 72" and TBD
Drive motors move the mandrel to unwind the metal
 
Coil Magazine #2:  
Coil holding stand to hold the coil until ready to slit
Spool sizes, 66" to 72" and TBD         
Driven spool length compensator to adjust for spool length
 
Main Unwind Reel:
Fixed gear AC motor powered
Electro pneumatic brakes, Inch Brake for maintaining web tension
Servo Motor for maintaining web tension during slitter operation
Hydraulic cylinder core length adjustment
Chucks are graduated for different I.D's
Ultrasonic coil tracking sensor
 
Coil O.D. Max.: 90" (2286 mm) 
Coil O.D. Min.: 24" (610 mm) 
 
Spool Size I.D./O.D./Length: 
23.75" x 26" x 72" (603 x 660 x 1829 mm) 
12.812" x 16" x 66" (325 x 406 x 1676 mm) 
12" x 16" x 27.50" (304,8 x 406 x 698,5 mm) 
 
Unwind and Coil Stands to be designed to accept future Spool length of 76" (1930,4 mm)
 
Splice Table:  
The splice table allows operators access to the coil ends for threading and splicing.
Idler rolls to feed the metal thru the splice station; 
3 idler rolls
Splice platform provides personnel access to the station
Clamping bars to secure the metal; 3 pneumatic actuated clamping bars
Automatic cross cutting device, motorized traverse
Taping is done manually via 50mm wide 3" core tape spools
 
Automatic Threading Bar: 
Leads the attached metal from the splice table thru the slitting Cassette.
                         
Threading chain pulls the threading bar back and forth thru the line
 
Butt Conveyor and Spool Storage: 
Carries spool or spool and butt away from the unwind stand
Roller table
Lift out device
 
Stretcher Rolls:
Rolls secure, stretch, guide and apply tension to the metal thru the slitter
Entry rolls adjust up and down on operators side
3 Nip rolls hold tension against the stretching rolls
Transport rolls feed metal thru the slitter rolls, hold tension and adjust the wrap angle of the metal in the slitter; Rolls 3,4,6, and 8 independently driven.
transports 1 and 2 drive 7 rolls each, control tension, 5 and 7 drive 2 rolls 
each, control tension.
3 Stretch rolls stretch and harden the metal through the slitter. 
Rolls have a special coating
Stretcher rolls have incrementally smaller sizes as the metal progresses 
downstream; 
3 graduated sizes for 1%, 2% or 3% stretch. Configured largest to smallest
2 Clamping rolls prevent metal from springing back into zone 2, auto thread 
2 Exit rolls; one at each rewind
3 Contact measuring rolls use load cells to take pressure reading for tension 
calculations and absorb shock and supply backup force at the rewinds.
1 at the entry to zone 2, has 2 load cells; 1 at each rewind, pneumatically 
powered compensating rolls on dancer system.
 
Texturing Roller Unit: 
To apply light coating of lubricating oil to heavy gauge aluminum foil
prior to slitting the foil. The lubricant facilitates the manufacturing finished products from the foil.
 
Electrostatic Oiler: 
5 separate heated tanks supply different liquids or wax to the electro-static applicator bar.
closed loop blade heating system.
Strip enters thru the bottom of the oiler enclosure
2 spray blades, one top and one bottom
 
Blades can be set by means of air actuated valves to vary the width in 4" 
increments from 28" min to 72" max.
Fluid reservoir
1600W immersion heater
 
Tank Farm: 
Tank 1, lubricant XL-301
Tank 2, lubricant PL-1043
Tank 3, lubricant PL-1027
Each tank stand includes, Base 25 gal, 2 Batch 5 gal each used to mix lubricant with lecithin additive, Additive 5 gal stores lecithin.
 
Slitting Cassette: 
Top knife shaft adjusts both horizontally and vertically, secured jet nuts
Top knife set, 2 holders, knives, snap ring, spring
Bottom knife shaft, stationary, secured by jet nuts
Bottom knife set, knife, rounded edge spacer
2 knife shaft support rollers on each arbor
Felt knife pads, one for each knife
Cross cutting device, automated, traverse by motor
2 heads, on injector set rails, manually operation
 
Suction Unit: 
Transports scrap from the slitter to the baler.
Adjustable pull rolls, transport 8
Adjustable shifting suction nozzles, 2 large and 2 small
Pushers, close unused suction nozzles, 4 pushers
Flexible metal hose for transport to bifurcated pipes which transport scrap strip to baller
 
Scrap choppers: 
Chop scrap in the suction tubes, 4 total in line, 4 spare for rebuild
 
Rewind Reels: 
2 separate rewind reels, that accept spools, diameters below              
2 separate non driven winding rolls contact metal for tight wraps
Fully automatic cross cutting device
Rewind shafts expand 
Both Rewinds are driven by independent AC Motors, each drive stand has 2 motors, one small and one large
Quick change hydraulically chucked mandrel connections
 
Winding Shafts:
2 Rewind Shafts - 6"                 
2 Rewind Shafts - 10"                 
2 Rewind Shafts - 12"                
2 Rewind Shafts - 16"
 
Rewind Coil Cars: 
2 separate cars for each rewind stand                  
Hydraulic lift                  
Hydraulic motor travel  
                
Seesaw lay-on arm: 
pivots to rest on top of the coil
 
Clamping arm: 
secures the end of the coil for transport
 
Machine Design: 
Drive side on the right, as seen in material running direction.
 
Power:
Voltage: 480 Volts + 10%-20%, AC-3 Phase, 60 Cycle +/- 2%
Control Voltage: 24 Volts 
Total Supply amount: approx. 700 Kva
Power cabinet was powered up and all drives fired up 02-2023
PLC Program copy is available
 
Air:
Continuous Pressure: >/- 5,5 Bar (>/- 77 Psi) 
Consumption approx.: 24 Nm3/H
 
Water:
Flow: 1,5 M3/H (53 Cu Ft/H) 
 
Full Inspection Report available from Kampf on condition of this line.
 
Line was removed from service in 2020. 

 

No files or videos to display

Want to request a quote from the owner of this listing?

Similar Listings to - 72" x 0.015" x 40,000lb KAMPF ALUMINUM SLITTING LINE

72" x 0.015" x 40,000lb Kampf Aluminum Slitting Line
KAMPF

Slitters & Slitting Lines

69" x 10,000# Kampf Slitting Line STOCK#3212
KAMPF

Slitters & Slitting Lines

62" KAMPF ALUMINUM LIGHT GAUGE/FOIL SLITTING LINE
KAMPF

Slitters & Slitting Lines

Customize Settings

Your Privacy Is Important To Us

Cookies are very small text files that are stored on your computer when you visit a website. We use cookies for a variety of purposes and to enhance your online experience on our website (for example, to remember your account login details).

You can change your preferences and decline certain types of cookies to be stored on your computer while browsing our website. You can also remove any cookies already stored on your computer, but keep in mind that deleting cookies may prevent you from using parts of our website.

Choose which cookies you want to enable or disable: