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ALD TITANIUM & ALLOY BILLET/INGOT PLASMA ARC MELTING & CASTING SYSTEM W/ CRYO TECHNOLOGIES HELIUM RECOVERY SYSTEM
Brand
Category
Model
Not specified
Stock #
115523
Year
Not specified
Condition
Used
Location
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Manufacturer: ALD Vacuum Technologies & Cryo Technologies Helium Recovery System
Year of Manufacture - 2016
Material: Titanium Alloy / Used for (Titanium Aluminide Alloy) Production
Round Billet/Ingot Diameter Range: 5"-8" (127mm - 204mm)
Square Billet/Ingot Range: 4.7" - 6" (119mm - 150mm)
Billet/Ingot Max Length: 110" (2794mm)
Billet/Ingot Max Weight: 1,120 Lbs (510 Kg) / Based on Tial Alloy Only
Number of Billets/Ingots Per Cast: 1
Number of Casts in Campaign (Billets/Ingots Before Furnace Cleanout Required): Various Depending on Diameter.
Number of Storage Axes on Exit Discharge Turntable: 16
Number of Infeed Source Material Systems: 2 Horizontal Style Feed Units
- Compact Feeder (Sponge, Turnings, Alloyed Material)
- Compact Feeder Dimensions: 2" (50.8mm) H X 4" (101.6mm) W X 3.4" (88.9mm) 48" (1220mm) L X 165 Lbs/Cu ft (2650 Kg/M3) Based on Tial Alloy Only
- Electrode Feeder (Trays, Solid Electrodes & Bulky Scrap)
- Electrode Feeder Dimensions: 8" (204mm) Max Dia. X 110" (2794mm) Max Length X 243 Lbs/Cu ft (3900 Kg/M3) Based on Tial Alloy Only
Number of Melting Plasma Torches: 3
Melting Plasma Gas: Helium
Location of Plasma Torches: Retort, Refining & Crucible
Plasma Torch Power by Area
- Retort: 1,500 Kw
- Refining: 1,200 Kw
- Crucible: 600 Kw
- Maximum Melt Power: 3,300 Kw
Viewpoints Within Melt Chamber: Cameras at Side Walls and (2) Pinhole Cameras at Top of Melt Chamber
Melt Chamber: Water Cooled Rectangular Design W/ Hearth Mounted on Rail
Guided Movable Cart
Furnace Chamber: Double Walled & Water Cooled
Crucible Design: Water Cooled Copper Crucible is Utilized in Melting Process
Withdrawal System: Water Cooled Mounted Turntable Allowing for Storage of up to 16 Billets/Ingots
Water Cooling System: Included
Warm Water System: Included
Vacuum Pump: Included
Mechanical Pumping System: Included
Central Operators Control Desk: Included
Process Control: Allen Bradley Contrologix PLC with Intouch Visualization
CRYO TECHNOLOGIES 200 SCFM HELIUM RECOVERY/RECYCLE SYSTEM
Year: 2016
Circulating Helium Flow, SCFM: 200
Future Helium Flow, SCFM: 100
Particulate Species: Passivated MGCL and Metallic Dust
Maximum Particles Size, Micron: 2.8
Particulate Loading, Lb/Hr: 0.12 Maximum
Recycle System Supply Pressure, Psia (Torr) 5.0 (260) and 13.7 (710)
Recycle System Supply Temperature: 122
Impurities in Circulating Helium from Furnace, PPM (V): Water: 500
Impurities in Circulating Helium from Furnace, PPM (V): Hydrogen: 2000
Impurities in Circulating Helium from Furnace, PPM (V): Nitrogen: 8
Impurities in Circulating Helium from Furnace, PPM (V): Oxygen: 2
Impurities in Circulating Helium from Furnace, PPM (V): Chlorine: Undefined
Impurities in Circulating Helium from Furnace Chambers, PPM (V): Water: 500 Impurities in Circulating Helium from Furnace Chambers, PPM (V): Hydrogen: 2000
Impurities in Circulating Helium from Furnace Chambers, PPM (V): Nitrogen: 400
Impurities in Circulating Helium from Furnace Chambers, PPM (V): Oxygen: 100
Impurities in Circulating Helium from Furnace Chambers, PPM (V): Chlorine: Undefined
Impurities in Supplied to Furnace, PPM (V): Water: <10
Impurities in Supplied to Furnace, PPM (V): Hydrogen: <50
Impurities in Supplied to Furnace, PPM (V): Nitrogen: <10
Impurities in Supplied to Furnace, PPM (V): Oxygen: <10
Impurities in Supplied to Furnace, PPM (V): Chlorine: Undefined
Chamber Volumes for Helium Recovery, FT3: Compact Feed Chamber: 124
Chamber Volumes for Helium Recovery, FT3: Bar Feed Chamber: 124
Chamber Volumes for Helium Recovery, FT3: Melt Chamber: 530
Chamber Volumes for Helium Recovery, FT3: Ingot Chamber: 776
Chamber Volumes for Helium Recovery, FT3: Withdrawal Chamber: 168
Cooling Water: 97 Degrees F Supply / 117 Degrees F Return
Electric Supply: 480 V, 3 Phase, 60 Cycle
General Equipment Dimensions:
Furnace Height, Above Floor Approx. 11,5 M (38')
Workshop Height For Torch Replacement Approx. 12,4 M (41')
Total Required Furnace Area (Including Power Supplies, Cooling Water Systems): Approx. 23,8 X 16,5 M (78' X 54')
Furnace Operating Platform Dimension Approx. 32,0 X 9,6 M (105' X 32')
Furnace Operating Platform Height Approx. 5000 MM (16,4')
Power Supply Platform Dimension Approx. 13,1 X 7,2 MM (69' X 24')
Power Supply Platform Height Approx. 8000 MM (26.3')
Pit Depth Approx. 6848 MM (22.5)
Pit Width Approx. 2228 MM (7.3')
Pit Length Approx. 6848 MM (22.5')
Note: Specifications are Provided from Catalog. Additional Specifications and Power Requirements Available.
All Specifications Must Be Verified by Purchaser. |
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