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DESCRIPTION: Max load: 10 kg Liquid volume/tank: 45 L Ultrasonic power/tank: 600 W, transducers on tank base Heating power: 2 kW / tank, 4 kW / hot air dryer Process direction from left to right as a standard Voltage (VAC) 480 V three phase, 60 Hz Cable marking Level 2, according to FinnSonic technical specification TS15 Ventilation connection Ø150 mm Compressed air 5-7 bar, dry and filtered Space requirement for the line and servicing: Ca. 6017 x 3690 x 2980(h) mm, pumps located under the conveyors Noise level 75 ± 3 dBA Total throughput of baskets depends on required cleaning and drying times. Due to several process variables, no exact capacity figure can be confirmed without further testing. Process stages and functional units Process direction from left to right Stage 1 - ultrasonic cleaning, 1200 W, 30 kHz - basket dunk for vertical agitation - storage tank, located inside the machine encapsulation - auto stop/go control for storage tank circulation - Belki 211 oil separator - surface spray bar - 20” stainless filter with 50µ cartridge for fine filtration - auto refill - auto detergent dosing Stage 2 - ultrasonic cleaning 1200 W, 30 kHz - basket dunk for vertical agitation - Closed loop filtration with 20” stainless filter with 50µ cartridge for fine filtration - auto stop/go control for closed loop circulation - auto refill - auto detergent dosing Stage 3 - jet spray under immersion - Closed loop filtration with 20” stainless filter with 50µ cartridge for fine filtration - autopurge Stage 4 - rinse with deionized water - closed loop deionized water filtration with resin and active carbon filters and 20” stainless filter with 50µ cartridge for fine filtration - conductivity measurement, measuring range 1micS-1mS Stage 5 - hot air dryer - automatic sliding lid to left Stage 6 - vacuum dryer Other items included: - Siemens PLC - TD35 automatic basket transporter - full encapsulation with plexi windows, interlocked rear service doors - filtermist steam condenser - motorized loading and unloading conveyors, space for 4 baskets on each conveyor - cooling station with covering for the unloading conveyor - light beacon - wash baskets (10 pcs) for Versa Genius 50, with support for customer’s plastic jigs for blades - usage meters for water, air and power - Common water inlet and drain connections for all the stages - drain pump, 8m vertical delivery - calibration certificates for temperature sensors and pressure meters - seaworthy packing |
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