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12"/60" X 240" ABBOTT MACHINE ROLL GRINDER FANUC CONTROL, INPROCESS GAUGING, SARCLAD CRACK DETECTION Specifications: Minimum grind diameter12" Maximum grind over bed60" Maximum Roll Length240" Wheelhead: Hydrostatic spindle Size of grinding wheel - std.36" X 4" X 12" Size of grinding wheel - max36" X 6" X 12" Belt length210" Grinding wheel speeds0-1200 variable Spindle motor horsepower80hp Fanuc CrowningTilting Headstock: Headstock speeds0-70 rpm variable Headstock motor horsepower80hp Fanuc Taper of Center7 degree's Grinding Carriage: Traverse MotorAC Digital Servo Traverse Speeds0-120 ipm Twin pinion (zero backlash) Footstock: Taper of Work Center7 degree's Length of Spindle29" Load meter on tailstock quill Fanuc Series 18i CNC Control Specifications: Computer Express Industrial PC Open Vision Operator Interface with the following: Window 7 Operating System I7 3.4 GHZ 15.1 Resistive Touch Active Matrix Screen 4 GB Ram 500GB Western Digital hard drive 1 PCI half size slot 1 Combo PCI/ISA half size slot 48x CD-ROM Separate type full keyboard Pointing device Simultaneous axes control (no stepping between points) High Speed serial bus including Type II PC PCB, Basic operation Package Function, Extended D/L Function, and Software Operator's Panel option PMC-RB5 with 8K steps Least Input Increment of 0.0000 10" Manual override of all feeds and speeds (adjust on the fly) Manual Handwheel for infeed or carriage traverse (handwheel always active for the "on the fly" infeed movement) Abbott Crowing software for cosine and compound crowns, half crowns End dubbing (chamfer) Tapers full length, one end or both ends with main carriage Tapers to 2 " per foot End (left, right, or both) and continuous infeed Short Stroking Plunge Grinding Cycle Rough, Finish, and Sparkout Cycles Backlash compensation Stored pitch error compensation Bed error compensation Taper compensation Roll Shape compensation Roll History Database (Viewed with Microsoft Access) Programmable Wheel Dressing Cycles I/O Link Cable Power Cable Feedback Cables Fan Cables Digital Servomotors and amplifiers RPM Readout of wheel and work speeds Wheelmotor load display on CNC screen Abbott conversational Windows driven crowning software with the following functions: Cosine crown and concaves 0 - 180 degrees Compound Crowns Taper Grinding Automatic End Dubbing Roll Body History Database with specific roll recipes Programmable Continuous infeed adjustable on the fly Programmable Incremental End infeed Programmable headstock, carriage, and wheel speed Retract and return of wheel Retrace Function Short stroking for severely worn roll profiles Electrical: Sarclad Crack detection (ultra sound) Full in-process gauging - Gauge range 18" - 59" SBS Wheel Balancer Standard Equipment of the Machine: 1, Equalizer faceplate drive 2, set Journal rest and babbit blocks 2, 12" Wheel Mount 1, Wheel Guard with hinged front steel cover 1, Tailstock mounted Diamond wheel dresser 2, Dead Centers 1, Set, Heavy Duty, Walk On Telescopic steel way covers for the carriage bedways 1, Set of Coolant Splashguards Documentation: System documentation and instruction material New electrical schematics New lubrication diagrams CNC maintenance and programming manuals Operator manual and parts manual
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