MACHINE# 13199

MANUFACTURER:  LEWIS CORPORATION (U.S.A.)

TYPE:  AUTOMATED WATER BASED ULTRASONIC CLEANING SYSTEM FOR METALWORKING

PARTS IN SPECIAL TRANSPORTABLE BASKETS.

THE LINE CONSISTS OF:
- HEATED SOAK TANK
- HEATED ULTRASONIC WASH TANK
- HEATED IMMERSION RINSE TANK
- HEATED DEIONIZED RINSE TANK
- LOAD WORK STATION
- INPUT CONVEYOR WITH SPECIALLY DESIGNED BASKETS
- TEXAS INSTRUMENTS MODEL 520 C PROGRAMMABLE CONTROLLER
- ALLEN BRADLEY 800 MR OPERATOR CONTROLS

PREVIOUS USE:  THERMOSTAT PARTS BUT OTHER POSSIBLE APPLICATIONS INCLUDE

EYEGLASS FRAMES, PISTON RINGS, AVIONICS MODULES, MEMORY DISCS, ARMATURES,

AND MANY OTHERS.

IN-LINE BASKET TRANSPORT SYSTEM FROM TANK TO TANK

BASKET SIZE:  24" (610mm) L x 24" (610mm) W x 4" (101mm) HIGH

PRODUCTION RATE (TYPICAL):  PRODUCES 200 BASKETS OF PRECISION CLEANED AND

RINSED PARTS PER EIGHT HOUR SHIFT.

THE LINE IS INSTALLED IN AN OPERATING FACTORY.

COMPONENT DETAILS:

1. HEATED SOAK TANK
 - 14 GAUGE 304 STAINLESS
 - THERMALLY INSULATED
 - EXTERNAL OVERFLOW TANK
 - 40 KW ELECTRIC IMMERSION HEATERS
 - ROOM TEMPERATURE TO OPERATING TEMPERATURE IN TWO HOURS
 - SPRAY RINSE MOUNTED ON VERTICAL LIFT MECHANISM

2. HEATED ULTRASONIC CLEANING TANK
 - 14 GAUGE 304 STAINLESS
 - 36" (914mm) x 30" (762mm) x 24" (610mm) DEEP
 - 12 KW ELECTRIC IMMERSION HEATERS
 - SPRAY RINSE MOUNTED ON VERTICAL LIFT MECHANISM
 - BOTTOM-MOUNTED LEWIS MODEL "G" TRANSDUCERS,
   2000 WATTS OF ULTRASONIC CLEANING POWER AT 20 KHZ

3. HEATED IMMERSION RINSE TANK
 - SAME SIZE AND DESIGN AS ULTRASONIC TANK
 - USED RINSE WATER
 - SLOPED BOTTOM
 - STAINLESS STEEL IMMERSION HEATERS

4. DEIONIZED RINSE TANK
 - SAME SIZE AND DESIGN AS ULTRASONIC TANK
 - IN-LINE DEMINERALIZER
 - WATER QUALITY 15-18 MEGOHMS PER CM3 RESISTIVITY
 - FIVE IN-LINE FILTERS P.C. CONTROLLED

THIS IS AN IN-LINE SYSTEM WITH CHAIN DRIVEN TRANSFER FROM TANK TO TANK.

THE INDEX ARM WILL INDEX THE WORK THROUGH THE FOUR TANKS AND PUSH THE

BASKETS TO A POINT FULLY OUTSIDE OF THE UNIT. THIS ALLOWS FOR A SINGLE

BASKET OF WORK TO PROGRESS COMPLETELY THROUGH THE SYSTEM WITHOUT ANY

ADDITIONAL BASKETS BEING PLACED INTO THE SYSTEM AFTER THE LAST BASKET

OF WORK.

DESIGN VOLTAGE:  480 VOLTS, 3 PH., 60 HZ
POWER REQUIRED:  80 KW PEAK; 20 KW AVERAGE

     **PRICE QUOTED AS IS WHERE IS SUBJECT TO PRIOR SALE**

**ALL SPECIFICATIONS ARE SUBJECT TO VERIFICATION BY PURCHASER**